Thermoplastic Hose

Thermoplastic Hose for Hydraulic, Paint, Chemical, and Instrumentation Systems

These hoses provide lightweight, clean, tight‑bend routing where rubber or metal adds weight or restricts layout. Built with engineered thermoplastic tubes and fiber or wire reinforcement, they help reduce leakage risk and maintain stable pressure during impulse cycles. Options include non‑conductive builds, chemical‑resistant tubes, twin‑line formats, microbore jack lines, and factory‑crimped assemblies.

Core Advantages and Typical Uses

• Tight bend radius for compact routing


• Low weight for easier handling and reduced system mass


• Smooth bore for clean, consistent fluid delivery


• Strong fatigue and impulse resistance for dynamic motion


• Optional electrical insulation or anti‑static properties

Typical uses: mobile equipment, aerial lifts, robotics, paint spray systems, test benches, hydraulic jacks, chemical transfer, instrumentation, and clean processing lines.

Product Types

SAE 100R7 Thermoplastic Hose

Lightweight, fiber‑braided hose for general hydraulics where compact routing and weight reduction matter; non‑conductive covers available.

Key Specs — 100R7

• Tube: nylon or polyester elastomer for mineral/synthetic fluids


• Reinforcement: single/dual synthetic fiber braid


• Cover/Temp/Std: abrasion‑resistant PU; −40°C to +100°C; SAE 100R7‑equivalent

SAE 100R8 High‑Pressure Thermoplastic Hose

Higher working pressure with good flexibility; suitable for compact cylinders, injection molds, and mobile equipment.

Key Specs — 100R8

• Tube: oil‑ and fluid‑resistant engineered thermoplastic


• Reinforcement: multiple fiber/hybrid layers for high impulse life


• Cover/Temp/Std: PU with abrasion/UV resistance; −40°C to +100°C; SAE 100R8‑equivalent

Non‑Conductive Hose for Aerial Lift and Utility

Combines electrical insulation with reliable hydraulic control.

Key Specs — Non‑Conductive

• Dielectric construction tested for electrical resistance


• Safety orange or bright color options


• Compatible with standard hydraulic fluids; alternatives on request

Paint Spray Hose

Chemical‑resistant design for airless and pneumatic systems; smooth bore supports consistent spray patterns and reduces operator fatigue.

Key Specs — Paint Spray

• Tube: solvent‑resistant for common coatings


• Reinforcement: fiber braid for stable pressure and low expansion


• Cover: non‑marking PU to protect floors and fixtures

Microbore and Hydraulic Jack Hose

Supports precise pressure transmission with minimal volumetric expansion and high burst margins.

Key Specs — Microbore/Jack

• Working pressure: up to 700 bar/10,000 psi class (build‑dependent)


• Fittings: factory‑crimped micro‑couplings; quick‑connects/check valves


• Protection: strain relief, guards, printed identification

Twin‑Line and Color‑Coded Formats

Bonded twin lines streamline paired circuits (advance/return, air/oil). Color coding and print lines simplify maintenance.

Ultra‑High‑Pressure Assemblies (On Request)

Custom engineered and validated to project specifications; third‑party testing available.

Materials, Performance, and Compliance

Typical construction uses nylon or polyester elastomer tubes, polyurethane covers for abrasion/weathering, and synthetic fiber or hybrid reinforcement for impulse strength. Optional layers include anti‑static, non‑marking, UV‑stable, or flame‑retardant features. Pressure capability ranges from low to high duty with controlled expansion and predictable minimum bend radius. Typical temperature range is −40°C to +100°C. Builds are validated against SAE 100R7/100R8‑equivalent requirements.

Custom Assemblies, Quality, and Support

We supply assemblies to spec: custom lengths, end fittings, sleeves, spring guards, overmolded strain reliefs, color coding, and on‑hose printing. Each assembly is crimped with calibrated dies, pressure tested, and documented as required. Traceable materials and in‑process inspections support consistent quality, with burst, impulse, leak, and dielectric checks before shipment. Engineering support and rapid sampling help de‑risk selection before scale‑up.

Installation and Selection Guide

• Select by working/peak pressure, media compatibility, temperature, minimum bend radius, electrical properties, routing space, and required standards.


• Low weight and flexibility reduce installation time and stress on fittings.


• Abrasion‑ and chemical‑resistant covers help extend service life and reduce downtime.

Industries and Applications

Used in oil and gas tools and test lines, automotive robotics and injection systems, chemical dosing and transfer, food and medical processing where cleanliness matters, and refrigeration/HVAC, energy storage, and wind power control lines.

FAQs About Thermoplastic Hose

Q: What is a thermoplastic hose?

A: A flexible hose with a thermoplastic tube, reinforcement, and cover engineered for pressure control, cleanliness, and compact routing.

Q: What is the difference between 100R7 and 100R8?

A: 100R8 supports higher working pressures; 100R7 emphasizes low weight, tight bends, and widely used non‑conductive options.

Q: Can it replace rubber or PTFE hose?

A: Often, where light weight, a clean smooth bore, and tight bends are needed. For extreme chemicals or temperatures, consult us.

Q: When is a non‑conductive build required?

A: Near electrical sources or on aerial equipment. Follow applicable electrical safety guidance.

Documentation and Quotes

Sample evaluations, application‑aligned spec sheets, third‑party test reports, and export‑ready certifications are available with orders. Contact our thermoplastic hose supplier team to discuss paint spray, instrumentation, or jack lines, or request a quote for assemblies built to your standards.